Nitrogen Generation System

Nitrogen Generation System

A Nitrogen Generation System represents a sophisticated advancement in industrial gas technology, designed to efficiently produce high-purity nitrogen gas directly on-site. This system leverages the ambient air, which primarily consists of nitrogen and oxygen, and uses advanced separation techniques to isolate and generate nitrogen as needed. The on-site generation of nitrogen eliminates the dependency on external suppliers, reducing logistics and handling costs associated with cylinder rentals and bulk liquid nitrogen. This not only enhances operational efficiency but also offers substantial long-term cost savings. Additionally,nitrogen generator can be customized to fit various operational scales, from small laboratories requiring high-purity nitrogen for sensitive analyses to large industrial processes demanding continuous and substantial nitrogen flows.
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Description
Technical Parameters
Key Features

 

General Specifications
Ambient Temperature
5 – 45°C
Nitrogen Outlet Pressure 8.5 barg (Optional for higher pressure)
Air Inlet Temperature 50°C
Air Inlet Requirement ISO8573.1 2010 Class 1:4:1
Electrical Power Supply 230Vac/1ph/50-60 Hz
Noise level <75 db

 

RSNGS is Risheng's premium on-site nitrogen solution, using reliable and efficient PSA technology to separate nitrogen and oxygen, producing high-quality nitrogen with high flow and high purity. Clean compressed air will flow through the adsorption vessel, which is filled with high-quality carbon molecular sieves to adsorb oxygen and other trace gases in the clean compressed air while allowing nitrogen molecules to pass freely. Dry, high-purity nitrogen is now available for a wide range of applications.


RSNGS is one of the most advanced and economical on-site nitrogen solutions on the market. Compared with multi-group modular systems, it has lower operating and maintenance costs. It is equipped with an automatic purge system when the nitrogen purity is lower than the requirement, and ensures a stable quality of nitrogen is supplied at the generator outlet.

 

Technical Data RSNGS (LP) -Low Purity
Model Nitrogen flow at the outlet m3/h vs N2 purity % Feed Air N2 Outlet Connection Dimensions (mm) Weight (kg)
Inlet
95 98 99 99.5 99.9 Connection L W H
RSNGS-10 (LP) 15 11 10 7.4 4 DN15 DN15 1000 1000 1640 380
RSNGS-15 (LP) 23 17 15 11.6 7.7 DN15 DN15 1100 1100 1500 450
RSNGS-20 (LP) 33.4 25 20 15 9 DN20 DN15 1450 1300 1450 700
RSNGS-30 (LP) 47 35 30 22.6 14 DN25 DN15 1500 1350 1700 865
RSNGS-40 (LP) 63 47 40 30.2 19 DN25 DN20 1500 1400 2030 900
RSNGS-50 (LP) 79 59 50 37 24 DN25 DN20 1600 1400 2100 1100
RSNGS-60 (LP) 95 71 60 45.4 29 DN40 DN25 1750 1650 1900 1365
RSNGS-80 (LP) 119 95 80 60.6 - DN40 DN25 1700 1600 2250 1545

 

 

Model Nitrogen flow at the outlet m3/h vs N2 purity % Feed Air N2 Outlet Connection Dimensions (mm) Weight (kg)
Inlet
Connection
  99.5 99.9 99.99 99.999     L W H  
RSNGS-2 (HP) - - 2 1.2 DN15 DN15 1120 950 1110 400
RSNGS-5 (HP) - - 5 3 DN15 DN15 1200 1050 1350 500
RSNGS-10 (HP) - - 10 5.8 DN15 DN15 1207 1030 1740 550
RSNGS-15 (HP) - - 15 8.6 DN20 DN15 1300 1100 1750 600
RSNGS-20 (HP) - 33 20 11.4 DN20 DN15 1500 1500 1700 1000
RSNGS-30 (HP) - 51 30 18.4 DN25 DN15 1700 1500 2100 1320
RSNGS-40 (HP) 81 65 40 22.6 DN40 DN25 1600 1450 2200 1400
RSNGS-50 (HP) 102 81 50 29 DN40 DN25 1700 1550 2300 1630
RSNGS-60 (HP) 121 97 60 33.8 DN40 DN25 1860 1750 2100 1790
RSNGS-70 (HP) 141 113 70 39.4 DN40 DN25 1800 1750 2400 1880
RSNGS-80 (HP) 162 129 80 45 DN40 DN25 2000 1800 2500 2036
RSNGS-90 (HP) 182 145 90 50.6 DN40 DN40 2000 1800 2500 2380
RSNGS-100 (HP) 187.7 152 100 52.7 DN40 DN40 2100 1950 2250 2730
RSNGS-120 (HP) 242 194 120 67.4 DN50 DN40 2100 1950 2670 2900
RSNGS-150 (HP) 316 253 150 88.4 DN50 DN40 2200 1300 2700 3150
RSNGS-200 (HP) 402 321 200 113 DN65 DN50 2200 1400 2850 4120
Nitrogen Generation System

Working Principle

The two primary technologies used in these systems are Pressure Swing Adsorption (PSA) and membrane separation.

Pressure Swing Adsorption (PSA): In a PSA system, compressed air is passed through a bed of adsorbent material, typically carbon molecular sieves (CMS). These sieves selectively adsorb oxygen and other trace gases, allowing nitrogen to pass through. The system operates in cycles, where one adsorbent bed is generating nitrogen while the other is regenerating by releasing the adsorbed gases.

Membrane Separation: In a membrane system, compressed air is passed through hollow fiber membranes that selectively allow oxygen and other gases to permeate through the membrane walls, leaving nitrogen as the primary gas in the output stream.

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FAQ:

 

What is the range of nitrogen purity that a Nitrogen Generation System can produce?
Nitrogen generators can produce nitrogen with purities ranging from 90% to 99.999%, depending on the technology and configuration used. This allows the system to accommodate various applications, from general inerting to ultra-high purity requirements.

 

How does a Nitrogen generators ensure a continuous supply of nitrogen?
The system generates nitrogen on-demand, continuously producing nitrogen as required. This eliminates the need for storage tanks and reliance on external suppliers, ensuring a consistent and uninterrupted nitrogen supply, which is crucial for maintaining production efficiency.

 

What are the cost benefits of using a Nitrogen generators?
By generating nitrogen on-site, companies can significantly reduce costs associated with cylinder rentals, delivery logistics, and handling high-pressure cylinders or bulk liquid nitrogen. Over time, this leads to substantial savings and a quicker return on investment.

 

Can a Nitrogen Generation System be used in both small and large-scale operations?
Yes, They are available in various sizes and configurations, making them suitable for a wide range of environments. Whether for small laboratories or large industrial facilities, these systems can be easily integrated and scaled to meet increasing demand.

 

How energy efficient are modern Nitrogen Generation Systems?
Modern Nitrogen generators are designed with high energy efficiency, reducing overall energy consumption compared to traditional nitrogen supply methods. This not only lowers operational costs but also minimizes environmental impact.

 

What kind of maintenance is required for it?
These systems require minimal maintenance, with regular tasks typically involving filter changes and, in PSA systems, occasional replacement of the adsorbent material. The robust and durable components ensure high uptime and reliability.

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