High Pressure Air Dryer

High Pressure Air Dryer

A High Pressure Air Dryer is a specialized piece of equipment designed to remove moisture from compressed air in systems that operate at exceptionally high pressures. These dryers are critical in ensuring the reliability and efficiency of compressed air systems, especially in demanding industrial applications where standard air dryers might not suffice due to the high pressure requirements.
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Description
Technical Parameters
Features

 

High Pressure Capability: They are engineered to handle operating pressures that can exceed 4.5 MPa (45 barg). This makes them suitable for applications where air must be compressed to extremely high levels, far beyond the capabilities of conventional air dryers.

 

Robust Construction: These dryers are built with reinforced materials and components to withstand the stress and wear associated with high-pressure operation. This includes heavy-duty heat exchangers, high-strength refrigerant circuits, and durable moisture separators.

 

Efficient Moisture Removal: The dryers utilize advanced refrigeration technology to cool compressed air to low temperatures, causing moisture to condense and be separated from the air stream. They often maintain a pressure dew point (PDP) between 3-10°C, ensuring that the air is sufficiently dry for sensitive applications.

 

Versatile Cooling Options: Depending on the model, they can be either air-cooled or water-cooled. For larger capacity dryers, typically starting from 150 m³/min, water-cooled versions are available to manage the substantial heat loads more effectively.

 

Multiple Power Supply Options: These dryers accommodate different power supply configurations, including 220V/1Ph/50Hz/60Hz for smaller units and 380V/3Ph/50Hz/60Hz for larger units. This flexibility makes them adaptable to various industrial settings.

 

Advanced Control Systems: Equipped with sophisticated control systems, these dryers monitor and regulate the drying process to ensure optimal performance. This includes automatic drainage of collected moisture and protection mechanisms against overpressure or overheating.

 

Parameter Specification
Capacity 1.2~80 m³/min
Max. Working Pressure ≤4.5 MPa (45 barg)
Max. Inlet Temperature 60°C
Max. Ambient Temperature 50°C
Min. Ambient Temperature 5°C
Max. Cooling Water Temperature 35°C
Cooling Type Air-cooled; Water-cooled version from 150 m³/min and above
Power Supply 220V/1Ph/50Hz/60Hz (RSLF-12-HP ~ RSLF-150-HP)
380V/3Ph/50Hz/60Hz (RSLF-200-HP ~ RSLF-800-HP)  
Refrigerant R134a / R407C
Rated Condition  
- Rated Working Pressure 4.0 MPa
- Inlet Temperature 38°C
- Ambient Temperature 38°C
- Cooling Water Temperature 32°C
- Pressure Dew Point (PDP) 3-10°C
Other Notes

For pressure < 1.5 MPa or > 4.0 MPa, please contact us.

 

 

Technical Specification

 

Model Air Connection Capacity m³/min Power Supply Absorbed Dimension mm Weight
V/Ph/Hz Power (kW) (kg)
  m³/min CFM     L W H  
RSLF-12-HP Rc1/2" 1.2 42 230/1/50 0.26 600 310 500 35
RSLF-15-HP Rc1/2" 1.5 53 230/1/50 0.28 600 310 500 35
RSLF-18-HP Rc1/2" 1.8 64 230/1/50 0.3 600 310 500 35
RSLF-24-HP Rc3/4" 2.4 85 230/1/50 0.46 750 360 550 50
RSLF-30-HP Rc3/4" 3 106 230/1/50 0.5 750 360 550 50
RSLF-36-HP Rc3/4" 3.6 127 230/1/50 0.53 750 360 550 55
RSLF-40-HP Rc3/4" 4 141 230/1/50 0.55 750 360 550 55
RSLF-60-HP Rc1-1/4" 6 212 230/1/50 0.8 750 550 880 80
RSLF-80-HP Rc1-1/4" 8 282 230/1/50 0.85 750 550 880 80
RSLF-90-HP Rc1-1/4" 9 318 230/1/50 0.9 750 550 880 80
RSLF-100-HP Rc1-1/4" 10 353 230/1/50 1.1 750 550 880 80
RSLF-120-HP Rc1-1/4" 12 424 230/1/50 1.22 750 550 880 80
RSLF-150-HP Rc1-1/4" 15 530 230/1/50 2.1 1100 860 1200 150
RSLF-200-HP Rc1-1/4" 20 706 230/1/50 2.3 1100 860 1200 150
RSLF-250-HP Rc2-1/2" 25 883 400/3/50 2.8 1100 900 1550 270
RSLF-300-HP Rc2-1/2" 30 1059 400/3/50 2.9 1100 900 1550 270
RSLF-350-HP Rc2-1/2" 35 1236 400/3/50 3.1 1100 900 1550 300
RSLF-400-HP Rc2-1/2" 40 1412 400/3/50 4.2 1100 900 1550 350
RSLF-500-HP Rc2-1/2" 50 1766 400/3/50 4.56 1100 900 1550 470
RSLF-600-HP DN80 60 2119 400/3/50 5.6 1450 1130 1650 550
RSLF-700-HP DN80 70 2472 400/3/50 5.8 1450 1130 1650 570
RSLF-800-HP DN80 80 2825 400/3/50 5.94 1450 1130 1650 600

 

Rated Conditions

High Pressure Air Dryers

Working pressure: 4.0Mpag / 580psig

Inlet temp: 38℃ / 100 ℉

Ambient temp: 38 ℃ / 100 ℉

 

Working Range

Max. working pressure: 4.5Mpag / 653psig

Max. inlet temperature: 60℃ / 140 ℉

Max. ambient temperature: 50℃ / 122 ℉

Min. ambient temperature: 5℃ / 41 ℉

 

Avaliable

Different power supply

Water cooling version from model 150 and above

 

Correction Factors

 

Actual Capacity (m³/min) = Nominal Capacity × KA × KB × KC

 

 

Working Pressure (KA) Mpag 2 2.5 3 3.5 4 4.5
psig 290 363 435 508 580 653
CFP 0.93 0.96 0.97 0.99 1 1.01

 

Inlet Temperature (KB) 30 32 38 43 49 54 60
86 90 100 110 120 130 140
CFT 1.27 1.18 1 0.87 0.76 0.68 0.61

 

Ambient Temperature (KC) 16 21 27 32 38 43 49 50
60 70 80 90 100 110 120 122
CFT 1.15 1.12 1.08 1.04 1 0.95 0.9 0.89

 

Applications

 

Oil and Gas Industry: In the extraction and processing of oil and gas, high-pressure air is often required. Moisture in the air can lead to corrosion of pipelines and equipment, making them essential.

 

Chemical and Petrochemical Processing: These industries use compressed air at high pressures for various processes, where moisture can cause contamination or react with chemicals, leading to potential safety hazards.

 

Pharmaceuticals: In pharmaceutical manufacturing, dry air is crucial for the production of sensitive products.They ensure that the air used in these processes is free from moisture, preventing product spoilage.

 

Manufacturing and Metalworking: High-pressure air is used for tasks like molding, forging, and cutting. Moisture can weaken materials or cause defects, so these dryers are crucial for maintaining quality.

 

Power Generation: In power plants, compressed air is used for instrumentation and control systems. They ensure the reliability and accuracy of these systems by providing dry air.

 

FAQ:

 

1. How do they enhance the reliability of compressed air systems?

They enhance reliability by effectively removing moisture from high-pressure air, preventing issues such as corrosion, freezing, and other moisture-related problems that could damage equipment or compromise the integrity of industrial processes.

 

2. What makes modern they energy-efficient?

Modern High Pressure Air Dryers are energy-efficient due to their smart control systems, which optimize power consumption based on demand. Despite their high capacity, these dryers maintain performance while minimizing energy usage, contributing to overall operational efficiency.

 

3. In which industries are they particularly versatile, and why?

They are particularly versatile in industries like oil and gas, chemical processing, pharmaceuticals, and high-tech manufacturing. In these sectors, the need for dry, high-pressure air is critical to ensure the quality, safety, and efficiency of various processes, making these dryers indispensable.

 

4. How does the robust design of them contribute to their longevity?

The robust design and use of high-quality components in them contribute to a long service life, even under demanding conditions. This durability reduces the frequency of downtime and maintenance, leading to lower operational costs over time.

 

5. What safety features are integrated into High Pressure Air Dryers to ensure safe operation?

Theys are equipped with safety features such as overpressure protection, temperature controls, and reliable drainage systems. These features are designed to prevent accidents, maintain smooth operation, and ensure the overall safety of the compressed air system.

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