Working principle: The air compressor water separator mainly has three working principles: centrifugal separation, filtration separation and cooling condensation. After the compressed air containing water enters the separator, based on the principle of centrifugal separation, because the density of water droplets is higher than that of air, under the action of centrifugal force generated by high-speed rotation, water droplets are thrown to the inner wall and then gathered to the bottom of the separator by gravity. Based on the principle of filtration and separation, special filtration materials such as fiber filter paper and metal filter screen are used. When compressed air passes through, water molecules are adsorbed or blocked, and air molecules pass through to achieve separation. Based on the principle of cooling condensation, compressed air enters the cooler to cool down, where water vapor condenses into water droplets, which gather in specific parts under the action of gravity or other external forces and then come out to achieve the separation of water and air.
| Model | Rated flow(M3/min) | Inlet/outlet connection | Dimentions (mm) | Weight (Kg) | |||||
| A | B | C | D | ||||||
| WS15G | 2.4 | G1/2" | 89 | 42 | 158 | 60 | 1 | ||
| WS25G | 3.6 | G3/4" | 89 | 42 | 194 | 60 | 1.1 | ||
| WS50G | 4.5 | G1" | 85 | 23 | 197 | 60 | 1.1 | ||
| WS100G | 10 | G1-1/2" | 120 | 58 | 251 | 80 | 2.7 | ||
| WS250 | 25 | G2" | 160 | 67 | 511 | 100 | 5.9 | ||
| WS700 | 42 | G1-1/2" | 202 | 79 | 603 | 100 | 12.5 | ||
| WS800 | 50 | G3" | 202 | 79 | 603 | 100 | 12.9 | ||
| WS1000 | 60 | DN100 | 450 | 201 | 805 | 113 | 92 | ||
| WS1800 | 120 | DN150 | 580 | 273 | 835 | 164 | 160 | ||
| WS3000 | 180 | DN200 | 750 | 361 | 920 | 215 | 348 | ||
| WS4800 | 288 | DN250 | 740 | 410 | 1010 | 241 | 510 | ||
| WS7200 | 432 | DN300 | 100 | 485 | 990 | 279 | 662 | ||
Application
1. Industrial manufacturing: In automobile manufacturing, ensure that the air in the painting process is dry, avoid bubbles and flow marks on the paint surface, and improve the painting quality of the body; In the field of electronic manufacturing, it provides dry air source for chip manufacturing and circuit board production to prevent short-circuit, oxidation and other damage caused by water vapor to precision electronic components to ensure product performance and reliability.
2. Food and beverage industry: Used in food packaging, beverage canning and other links to ensure that the compressed air is dry and sterile, avoid water breeding bacteria, contaminating food and beverage, affecting product shelf life and safety.
3. Medical industry: To provide dry and pure air for hospital pneumatic medical equipment, such as ventilators and dental equipment, to prevent moisture from affecting the normal operation of the equipment, and to ensure the safety and accuracy of the medical process.
4. Chemical industry: In chemical production, maintain compressed air dry, avoid the reaction of water with chemical raw materials, affect product quality and production process stability, and prevent pipelines and equipment from being damaged by water vapor corrosion.
5. Building and decoration: In building construction, used for spraying, pneumatic tools, etc., such as wall spraying, dry air makes the paint evenly attached, improve the decoration effect; During the decoration process, ensure the stable operation of pneumatic tools and improve work efficiency.
6. Aerospace: The compressed air of aircraft manufacturing, aviation equipment maintenance and other links is dried to ensure the high reliability and safety of aviation equipment, and to avoid failure caused by moisture, affecting flight safety.
Characteristics
1. Industrial manufacturing: In automobile manufacturing, ensure that the air in the painting process is dry, avoid bubbles and flow marks on the paint surface, and improve the painting quality of the body; In the field of electronic manufacturing, it provides dry air source for chip manufacturing and circuit board production to prevent short-circuit, oxidation and other damage caused by water vapor to precision electronic components to ensure product performance and reliability.
2. Food and beverage industry: Used in food packaging, beverage canning and other links to ensure that the compressed air is dry and sterile, avoid water breeding bacteria, contaminating food and beverage, affecting product shelf life and safety.
3. Medical industry: To provide dry and pure air for hospital pneumatic medical equipment, such as ventilators and dental equipment, to prevent moisture from affecting the normal operation of the equipment, and to ensure the safety and accuracy of the medical process.
4. Chemical industry: In chemical production, maintain compressed air dry, avoid the reaction of water with chemical raw materials, affect product quality and production process stability, and prevent pipelines and equipment from being damaged by water vapor corrosion.
5. Building and decoration: In building construction, used for spraying, pneumatic tools, etc., such as wall spraying, dry air makes the paint evenly attached, improve the decoration effect; During the decoration process, ensure the stable operation of pneumatic tools and improve work efficiency.
6. Aerospace: The compressed air of aircraft manufacturing, aviation equipment maintenance and other links is dried to ensure the high reliability and safety of aviation equipment, and to avoid failure caused by moisture, affecting flight safety.
FAQ:
1. How much can the humidity of the compressed air be reduced?
This depends on factors such as the type and size of the water separator and the initial humidity of the compressed air. In general, an efficient water separator can reduce the humidity of the compressed air by 80%-99%, so that the dew point temperature of the compressed air drops significantly and reaches a lower humidity level.
2. Does it affect the flow rate of compressed air?
Under normal circumstances, the water separator has little effect on the flow rate of compressed air. However, if the internal filter element or filter screen of the water separator is blocked, or the selection is too small to meet the actual compressed air flow demand, it may lead to increased pressure loss of compressed air, thus affecting the flow rate.
3. What effect does the material have on its performance?
Different materials have different characteristics of corrosion resistance, strength and heat resistance. For example, stainless steel water separator has good corrosion resistance, can resist the erosion of moisture and impurities in the compressed air, and extend the service life of the equipment; Plastic water separators have a lower weight and lower cost, but may be relatively poor in terms of corrosion and heat resistance.
4. Is it safe to use in a high temperature environment?
Answer: Most water separator designs have a certain temperature range. It is usually safe to use within its specified high temperature limit, beyond which it may cause deterioration of component performance, such as deformation of plastic materials, accelerated aging of seals and leakage. When using, it is necessary to confirm that the ambient temperature is within the allowable range of the equipment. In the high temperature environment, products with high temperature resistant design can be considered or cooling measures can be taken.
