Air Compressor Dryer Desiccant

1. Drying process

When the compressed air generated by the air compressor enters the dryer through the intake pipe, the air is fully in contact with the desiccant in the tank. Desiccant adsorbs water vapor molecules in the air onto its surface by physical adsorption. This process is based on the desiccant material's porous structure and high specific surface area properties, allowing water vapor molecules to accumulate on its surface and be fixed.

After the desiccant treatment of dry compressed air, its dew point temperature is significantly reduced, so as to achieve the purpose of removing water. The dried air is discharged from the outlet pipe and can be used in industrial production processes with high air quality requirements, such as pneumatic tool operation and precision instrument gas.

2. Temperature and pressure control principle

The equipment has strict control over parameters such as intake air temperature, working temperature and ambient temperature. For the intake air temperature, when the compressed air temperature is too high, it may affect the adsorption performance of the desiccant and the overall performance of the equipment. Therefore, the equipment can be equipped with a booster heater and other devices to regulate the intake air temperature to keep it within a suitable range.

In terms of pressure control, the equipment is most efficient when operating at rated working pressure. When the pressure exceeds the maximum working pressure, it may cause damage to components such as tanks. Equipment through the internal pressure regulation mechanism, such as safety valves and other devices, to ensure that the pressure is always within the safe range. When the pressure is too high, the safety valve will automatically open to release part of the air to reduce the pressure.

Rated Conditions	Working Range	Avaliable
Working pressure : 0.7MPag / 100psig	Max.working pressure : 1.0MPag / 145psig	Higher pressure above 1.0Mpag / 145psig
Inlet temp : 160 ℃ / 320 ℉	Max.inlet temp : 200℃ / 394 ℉	Booster heater
Cooling water temp : 32℃ / 90 ℉	Max.ambient temperature : 40℃ / 104 ℉	Higher capacity
		Stainless steel vessel or piping
		GB,ASME,PED,etc. vessels
		Zero loss drain

1.Work pressure flexibility
The rated working pressure is 0.7MPa / 100psig, while the maximum working pressure can reach 1.0MPa / 145psig, and can withstand even higher pressure in special circumstances. This shows that the product can adapt to different pressure requirements. For some industrial production environments, the output pressure of the air compressor may fluctuate, and the product can work stably in a wide pressure range, ensuring the continuity and stability of the compressed air drying treatment in the production process.

2.Intake temperature adaptability
The intake temperature is rated at 160°C / 320°F with a maximum intake temperature of 200°C / 394°F and can be equipped with a pressurized heater. This wide range of intake temperature handling capabilities enables it to handle a wide range of high temperature compressed air sources.
 

The ability to handle high temperature intake also means that the product can operate in harsher environments, increasing the diversity of its application scenarios.

3.Compliance and reliability
Products comply with GB, ASME, PED and other standards, products in the design, manufacturing and safety performance have passed the strict inspection and certification. In the international market, products that meet these standards are more easily accepted and used, ensuring the safety and compliance of users during use.
 

The zero loss drainage feature ensures that no leakage and loss of compressed air will be caused when discharging the moisture adsorbed by the desiccant. In industrial scenarios with long-term continuous production, a large amount of energy costs can be saved.

4.Uniform distribution of air flow

equipped with a large stainless steel air flow diffuser, can ensure that the air flow through the adsorbent layer, effectively eliminate the phenomenon of ditch flow, so that the saturated air and the adsorbent full contact, to ensure the drying effect, to ensure that the export gas to reach the required dew point

5.Large specific surface area and adsorption capacity

With a large specific surface area and static adsorption capacity, it can more effectively adsorb the moisture in the compressed air, improve the drying efficiency, and lower the dew point of the breath, meeting the application scenarios with higher requirements for the dryness of compressed air

Certification icon obtained

 

 

Risheng has obtained ship classification certification, explosion-proof certification, factory certification and pressure vessel certifications from various countries.

 

 

 

 

 

1. What is the stability of product supply?
We have a sound production and inventory management system to ensure a stable supply of products. We have established long-term cooperative relations with a number of raw material suppliers to ensure the timely supply of raw materials.

2. What does after-sales service include?
We provide comprehensive after-sales service. First of all, we have a professional technical support team, can provide you with product installation guidance, commissioning and operation training. If you encounter any technical problems during use, you can contact our technical support staff at any time and they will provide you with a solution by phone, email or on-site service. Secondly, we also provide product repair and maintenance services, including regular maintenance inspections, replacement of wearing parts, etc. For product maintenance, we will respond in the shortest possible time and try to shorten the maintenance cycle to reduce the impact on your business.

3. What is the market demand for the product?
Air compressor dryer desiccant products have a wide range of industrial areas in demand. With the continuous development of industry, the demand for compressed air quality is getting higher and higher, especially in the electronics, pharmaceutical, food, chemical and other industries, the demand for dry and pure compressed air continues to grow.

4. How to repair the product quickly when it fails?
We provide quick repair service for factory users. First, the product is equipped with a fault diagnosis system that can detect and prompt the type and location of the fault in time. When there is a failure, you can immediately contact our after-sales service team and we will respond in the shortest possible time. For some common failures, we can guide you through the phone or remote initial investigation and repair. If on-site maintenance is required, we will arrange professional maintenance personnel to arrive at the site as soon as possible, and carry the necessary maintenance tools and spare parts to ensure that the normal operation of the product can be quickly restored.