Industrial Desiccant Air Dryer

Industrial Desiccant Air Dryer

An industrial desiccant air dryer is a critical component in compressed air systems designed to remove moisture and contaminants from compressed air using adsorption technology. It employs desiccant materials such as silica gel, activated alumina, or molecular sieves to attract and trap water vapor molecules from the compressed air stream. This ensures the delivery of dry and clean compressed air, essential for various industrial applications where moisture can compromise product quality, cause corrosion, or damage pneumatic equipment.
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Description
Technical Parameters

Industrial desiccant air dryers operate in cycles involving adsorption and regeneration:

Adsorption: Compressed air enters the dryer and passes through a bed of desiccant material. The desiccant adsorbs moisture, effectively lowering the dew point of the compressed air.

 

Regeneration: Over time, the desiccant becomes saturated with moisture. To maintain efficiency, the dryer switches modes, allowing another tower to continue adsorption while the saturated tower undergoes regeneration. Regeneration can be achieved through heatless methods (using a portion of the dried compressed air) or by applying heat (heated regeneration), depending on the specific dryer model and application requirements.

 

Model Nominal Flow Rate   Dimensions (mm) Weight Power Supply Installation Power
m3/min   L W H kg   kW
RSXW-20 2.00 Rc1" 856 350 1692 198 220V/1Ph/50Hz 0.2
RSXW-30 3.00 Rc1" 945 350 1604 325 220V/1Ph/50Hz 0.2
RSXW-60 6.00 DN40 973 347 1999 510 220V/1Ph/50Hz 0.2
RSXW-80 8.00 DN40 973 347 1999 520 220V/1Ph/50Hz 0.2
RSXW-100 10.00 DN50 1100 454 2069 585 220V/1Ph/50Hz 0.2
RSXW-120 12.00 DN50 1100 454 2069 600 220V/1Ph/50Hz 0.2
RSXW-150 15.00 DN50 1100 454 2069 680 220V/1Ph/50Hz 0.2
RSXW-200 20.00 DN65 1350 599 1990 870 220V/1Ph/50Hz 0.2
RSXW-250 25.00 DN65 1350 599 1990 975 220V/1Ph/50Hz 0.2
RSXW-300 30.00 DN80 1550 756 2057 1150 220V/1Ph/50Hz 0.2
RSXW-350 35.00 DN80 1550 756 2057 1275 220V/1Ph/50Hz 0.2
RSXW-400 40.00 DN80 1550 756 2057 1350 220V/1Ph/50Hz 0.2
RSXW-500 50.00 DN100 1800 916 2294 1600 220V/1Ph/50Hz 0.2
RSXW-600 60.00 DN100 1800 916 2294 2100 220V/1Ph/50Hz 0.2

 

Key Features

 

Efficient Moisture Removal: High-capacity desiccants ensure effective removal of moisture, achieving low pressure dew points suitable for sensitive applications (-40°C to -70°C).

 

Continuous Operation: Dual-tower design enables continuous drying cycles. While one tower is in adsorption mode, the other tower regenerates, ensuring uninterrupted supply of dry compressed air.

 

Flexibility in Regeneration: Available in heatless and heated regeneration models, providing flexibility to optimize energy efficiency and operational costs based on specific application needs.

 

Wide Range of Applications: Suitable for various industrial sectors including pharmaceuticals, food and beverage, electronics manufacturing, automotive, and general manufacturing where clean, dry air is essential.

 

Customization Options: Capable of customization for high-pressure applications (> 1.0 MPa) and handling high inlet temperatures (> 140°C), catering to specific industrial requirements.

 

Durable Construction: Built with durable materials like stainless steel, industrial desiccant air dryers are designed to withstand harsh operating conditions, ensuring long-term reliability and minimal maintenance.

 

Industrial desiccant air dryers are indispensable in industries requiring dry and clean compressed air to maintain operational efficiency and product quality:

 

Pharmaceuticals: Critical for maintaining air quality in sterile environments and preventing contamination in production processes.

 

Food and Beverage: Ensures compliance with stringent hygiene standards by preventing moisture-related issues in food processing and packaging.

 

Electronics: Protects sensitive electronic components from moisture-induced damage during manufacturing and assembly processes.

 

Automotive: Ensures high-quality finishes in painting operations and prevents corrosion in pneumatic tools and systems.

 

General Manufacturing: Supports various production processes requiring dry air to prevent equipment corrosion, maintain consistent product quality, and enhance operational reliability.

 

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