Heated Desiccant Dryer

Heated Desiccant Dryer

A Heated Desiccant Air Dryer is a specialized system designed to remove moisture from compressed air by utilizing desiccant materials in conjunction with external heat during the regeneration phase. This process ensures the delivery of dry air with low dew points, making these dryers suitable for applications that demand high air quality, such as in the pharmaceutical, food and beverage, and electronics industries.
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Description
Technical Parameters
Advantages

 

Superior Moisture Removal:They are highly effective at removing even the smallest traces of moisture, achieving dew points well below freezing. This makes them ideal for industries such as food and beverage, pharmaceuticals, and electronics, where ultra-dry air is essential.

 

Energy Savings: The use of external heat to regenerate the desiccant material reduces the amount of compressed air used in the process, resulting in significant energy savings. This is particularly beneficial for applications with high air flow rates.

 

Extended Desiccant Life: By using heat during regeneration, the desiccant material undergoes less stress, leading to a longer lifespan compared to systems that rely solely on air purging for regeneration.

 

Reduced Purge Air Loss: Heated desiccant dryers require significantly less purge air compared to heatless dryers. This allows more compressed air to be available for productive use, enhancing overall system efficiency.

 

Consistent Air Quality: Heated desiccant dryers provide a continuous supply of dry air, ensuring that the quality of the compressed air is consistent and meets the stringent requirements of sensitive applications.

 

Technical Specification

 

Model Capacity Connections Water Dimension mm Weight Recommended
m³/min CFM Air Water Consumption t/h L W H kg After-Filter Model
RSXY-60ZP 6 212 DN50 2" 6.1 2000 900 1900 1000 RSG-AR-0145G/V2
RSXY-80ZP 8 282 DN50 2" 8.2 2000 900 1900 1050 RSG-AR-0145G/V2
RSXY-100ZP 10 353 DN50 2" 10.2 2066 950 1916 1151 RSG-AR-0220G/V2
RSXY-120ZP 12 424 DN50 2" 12.2 2066 1000 2000 1250 RSG-AR-0220G/V2
RSXY-150ZP 15 530 DN65 2" 15.3 2165 1000 2316 1550 RSG-AR-0330G/V2
RSXY-200ZP 20 706 DN65 2" 20.4 2225 1000 2567 1640 RSG-AR-0330G/V2
RSXY-220ZP 22 777 DN65 2" 22.4 2325 1050 2647 1900 RSG-AR-0430G/V2
RSXY-250ZP 25 883 DN65 2" 25.5 2325 1050 2647 1980 RSG-AR-0430G/V2
RSXY-350ZP 35 1236 DN80 2" 35.7 2452 1250 2510 2470 RSG-AR-0620G/V2
RSXY-450ZP 45 1589 DN100 3" 45.9 2900 1400 2690 3000 RSG-AR-0830F/V2
RSXY-600ZP 60 2119 DN100 3" 61.2 3100 1650 2717 3800 RSG-AR-1000F/V2

 

Rated Conditions

Working Range

Avaliable

Working pressure : 0.7MPag / 100psig

Max.working pressure : 1.0MPag / 145psig

Higher pressure above 1.0Mpag / 145psig

Inlet temp : 160 ℃ / 320 ℉

Max.inlet temp : 200℃ / 394 ℉

Booster heater

Cooling water temp : 32℃ / 90 ℉

Max.ambient temperature : 40℃ / 104 ℉

Higher capacity

   

Stainless steel vessel or piping

   

GB,ASME,PED,etc. vessels

   

Zero loss drain

 

Correction Factors

 

Actual Capacity (m³/min) = Nominal Capacity × KA × KB

 

Working Pressure (KA) Mpag 0.5 0.6 0.7 0.8 0.9 1
psig 73 87 100 116 131 145
CFP 0.75 0.87 1 1.13 1.25 1.37

 

Cooling Water Temperature (KB) 25 30 32 35
77 86 90 95
CFT 1.33 1.11 1 0.85

 

 

FAQ

 

1.Why are heated desiccant dryers considered highly effective for moisture removal?
Heated desiccant dryers achieve superior moisture removal by reaching dew points well below freezing. This ensures that even the smallest traces of moisture are eliminated, making them ideal for industries such as food and beverage, pharmaceuticals, and electronics, where ultra-dry air is critical for product quality and equipment performance.

 

2.How do heated desiccant dryers contribute to energy savings?
Heated desiccant dryers use external heat to regenerate the desiccant material, which significantly reduces the amount of compressed air needed for regeneration. This leads to considerable energy savings, especially in applications with high air flow rates, making the system more cost-effective.

 

3.What impact does heat have on the lifespan of the desiccant material in heated desiccant dryers?
By using heat during the regeneration process, the desiccant material in heated dryers experiences less stress compared to systems that rely solely on air purging. This extends the desiccant's lifespan, reducing maintenance costs and improving overall system longevity.

 

4.Why is reduced purge air loss important in heated desiccant dryers?
Heated desiccant dryers require less purge air compared to heatless dryers, allowing more compressed air to be available for productive use. This reduces waste and improves overall system efficiency, making it a more practical solution for energy-conscious industries.

 

5.How do heated desiccant dryers ensure consistent air quality?
Heated desiccant dryers provide a continuous supply of dry, moisture-free air, ensuring that the compressed air quality remains consistent. This is crucial for sensitive applications in industries such as pharmaceuticals, electronics, and food processing, where moisture can compromise the integrity of the product or equipment.

 

6.What industries benefit most from using heated desiccant dryers?
Industries such as food and beverage, pharmaceuticals, electronics, chemical processing, and automotive manufacturing benefit from heated desiccant dryers. These industries require extremely dry, high-quality compressed air to maintain product standards, prevent contamination, and protect sensitive equipment from moisture-related issues.

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