Industrial Compressed Air Treatment
A Key Step Towards Efficiency and Reliability
Nowadays compressed air serves as a core power source for countless processes. However, air directly from compressors often contains moisture, oil, and particulate contaminants. If left untreated, these impurities can cause equipment corrosion, product defects, and production downtime, directly threatening efficiency and product quality. Thus, air filtration and drying are not optional but fundamental to ensuring system stability.
Providing clean, dry, compressed air is especially important in applications where moisture condenses in pipelines, leading to rust and microbial growth, and where particles abrade precision tools, increasing maintenance costs. With efficient drying systems, businesses can extend equipment lifespan, meet stringent international standards (e.g., ISO 8573-1), and pave the way for sustainable development.

Transforming Air Humidity into a Business Advantage
Energy Savings & Cost Reduction
Refrigerated dryers achieve a stable Pressure Dew
Point (PDP) (e.g., +3°C) through efficient refrigeration cycles and heat exchange technology. Their exceptional energy-efficient design translates directly into lower operating costs.

Ensuring Superior Quality & Environmental Responsibility
Air quality directly impacts the quality of the final product. Whether the air contacts the product
directly (e.g., in food and pharmaceutical packaging) or serves as a control force, dry and clean air is the cornerstone of high-quality manufacturing.
Enhanced System Reliability & Production Efficiency
Choosing a high-quality refrigerated dryer is a critical investment in production continuity. They can guaranteed smooth production, extended equipment lifespan, simplified installation & maintenance.
How does a Refrigeration Dryer work?
A refrigerated air dryer operates on the principles of thermodynamics and heat exchange to remove moisture from compressed air. Its workflow can be broken down into two main, interconnected circuits:
the Air Circuit and the Refrigerant Circuit.
Air Circuit
1. Pre-cooler: The air-to-air heat exchanger is a pre-cooler. It pre-cools the hot, saturated, incoming air by transferring heat to cold air that is returning from the water separator.
2. Evaporator: Air is cooled down to the required dew point by transferring heat to theevaporating refrigerant.
3. Water Separator: The droplet separation occurs in a stainless steel wire mesh removing any remaining droplets suspended in the air flow.
Refrigerant Circuit
4. Compression: The compressor increases the pressure and temperature of the refrigerant, turning it into a hot, high-pressure gas
5. Condensation: Superheated gas flows into the condenser (which can be air-cooled by a fan or water-cooled). Here, the refrigerant releases
its heat to the surrounding environment (air or water) and condenses into a high-pressure liquid.
6. Expansion: The high-pressure liquid refrigerant passes through an
expansion valve (or capillary tube). This device creates a pressure drop, causing the refrigerant to rapidly cool and partially evaporate as it enters the evaporator as a low-pressure, cold liquid-gas mixture.
7. Evaporation: Cold refrigerant absorbs heat from the warm compressed air flowing on the other side and returns to the compressor to start the process again.


Packed 3-in-1 heat exchanger
• Larger air channels result in lower air pressure drop.
• An oversized demister separator ensures optimumcondensate separation and maintenance-free operation.
• All material in aluminum and rust free .
Zero air loss drainer
• Ensuring no air exhaust to outside and significant reductions in power consumption.
• Drainer positioned in a niche, allowing easy access without the need to remove the top panel.
Evaporating pressure regulating valve
• Features a high-capacity valve, enabling fully adjustable operation load from 0% to 100%, maintaining stable dew point performance .
• Supported by over 20 years of proven field operation. All dryers have been adjusted in the factory, and there is no need for on-site adjustment.
Compact Enclosure
• Simple disassembly, with easy access to the internal components for efficient maintenance .
Hot gas by-pass valve
• Features a high-capacity valve, enabling fully adjustable operation load from 0% to 100%, maintaining stable dew point performance .
• Supported by over 20 years of proven field operation. All dryers have been adjusted in the factory, and there is no need for on-site adjustment.
Capillary
• In refrigeration systems equipped with multiple energy regulation devices, instability and self-interference often occur. The capillary, however, provides stable flow control and, when used in combination with a hot gas by-pass valve, can precisely adapt to load variations while stabilizing the dew point.

Micro-controller
• The multifunctional display gives a digital dewpoint reading and indicates coded alarms .
• Standard volt-free contacts and an optional RS485 serial card allow remote monitoring and support if needed.

Scroll compressor
• Compliant scroll compressors offering energy savings of up to 20% compared to other systems . Totally resistant to liquid
refrigerant returns and with 50% fewer moving parts than other models, these compressors are extremely reliable and almost indestructible. Low vibration levels also serve to prolong their refrigeration circuit life .

Modular design
• Flexible combination of several heat exchangers
• Benefits from a universal design that integrates air-cooled and water-cooled systems within a unified basis. This significantly accelerates product delivery.
Electronic Drainer
• Fan individual electronic drain valve is installed at the bottom of each heat exchanger to ensure reliable condensate discharge and maintain stable equipment dew point.
• All drainage points are consolidated along the equipment periphery for convenient on-site piping connection and operation.

Reliable system

All these protection measures are aimed at ensuring that the compressor can operate under a safe and stable working condition.
Technical Specification
|
DRYER TYPE |
Inlet flow |
Inlet / outlet connections |
Dimensions |
Power |
Power Supply V / Ph / Hz |
Weight |
||||||||
|
mm |
inch |
|||||||||||||
|
m³/min |
l/s |
cfm |
kW |
kg |
lbs |
|||||||||
|
L |
W |
H |
L |
W |
H |
|||||||||
|
Air-cooled |
||||||||||||||
|
RD-06A |
0.6 |
10 |
22 |
G 3/4" FM |
410 |
498 |
477 |
17 |
20 |
19 |
0.348 |
220/1/50 |
25 |
55 |
|
RD-09A |
0.9 |
15 |
32 |
G 3/4" FM |
410 |
498 |
477 |
17 |
20 |
19 |
0.348 |
220/1/50 |
25 |
55 |
|
RD-12A |
1.2 |
20 |
43 |
G 3/4" FM |
410 |
498 |
477 |
17 |
20 |
19 |
0.479 |
220/1/50 |
30 |
66 |
|
RD-15A |
1.5 |
25 |
53 |
G 3/4" FM |
410 |
498 |
477 |
17 |
20 |
19 |
0.479 |
220/1/50 |
30 |
66 |
|
RD-18A |
1.8 |
30 |
64 |
G 3/4" FM |
410 |
498 |
477 |
17 |
20 |
19 |
0.479 |
220/1/50 |
30 |
66 |
|
RD-24A |
2.4 |
40 |
85 |
G 1-1/2" FM |
461 |
498 |
537 |
19 |
20 |
22 |
0.798 |
220/1/50 |
50 |
110 |
|
RD-30A |
3 |
50 |
106 |
G 1-1/2" FM |
461 |
498 |
537 |
19 |
20 |
22 |
0.798 |
220/1/50 |
50 |
110 |
|
RD-36A |
3.6 |
60 |
128 |
G 1-1/2" FM |
461 |
498 |
537 |
19 |
20 |
22 |
0.798 |
220/1/50 |
55 |
121 |
|
RD-40A |
4 |
67 |
142 |
G 1-1/2" FM |
461 |
498 |
537 |
19 |
20 |
22 |
0.798 |
220/1/50 |
55 |
121 |
|
RD-60A |
6.5 |
109 |
230 |
Rc 1-1/2" |
760 |
595 |
907 |
30 |
24 |
36 |
2.20 |
220/1/50 |
78 |
172 |
|
RD-80A |
8.8 |
147 |
311 |
Rc 1-1/2" |
760 |
595 |
907 |
30 |
24 |
36 |
2.20 |
220/1/50 |
80 |
176 |
|
RD-100A |
11 |
184 |
389 |
Rc 1-1/2" |
760 |
595 |
907 |
30 |
24 |
36 |
2.20 |
220/1/50 |
85 |
187 |
|
RD-120A |
13 |
217 |
460 |
Rc 2" |
1008 |
752 |
1030 |
40 |
30 |
41 |
4.00 |
220/1/50 |
130 |
287 |
|
RD-150A |
17 |
284 |
601 |
Rc 2" |
1008 |
752 |
1030 |
40 |
30 |
41 |
4.00 |
220/1/50 |
140 |
309 |
|
RD-200A |
23 |
384 |
813 |
Rc 2" |
1008 |
752 |
1030 |
40 |
30 |
41 |
4.55 |
400/3/50 |
150 |
331 |
|
RD-250A |
27 |
450 |
954 |
Rc 3" |
818 |
1153 |
1612 |
33 |
46 |
64 |
5.35 |
400/3/50 |
250 |
551 |
|
RD-300A |
33 |
550 |
1166 |
Rc 3" |
818 |
1153 |
1612 |
33 |
46 |
64 |
6.80 |
400/3/50 |
260 |
573 |
|
RD-350A |
37 |
617 |
1307 |
Rc 3" |
818 |
1153 |
1612 |
33 |
46 |
64 |
7.95 |
400/3/50 |
270 |
595 |
|
RD-400A |
45 |
750 |
1589 |
DN100 |
1430 |
1058 |
1710 |
57 |
42 |
68 |
8.94 |
400/3/50 |
500 |
1102 |
|
RD-500A |
55 |
917 |
1943 |
DN100 |
1430 |
1058 |
1710 |
57 |
42 |
68 |
10.59 |
400/3/50 |
510 |
1124 |
|
RD-600A |
65 |
1084 |
2296 |
DN100 |
1430 |
1058 |
1710 |
57 |
42 |
68 |
12.69 |
400/3/50 |
550 |
1213 |
|
RD-700A |
73 |
1217 |
2578 |
DN125 |
1430 |
1058 |
1710 |
57 |
42 |
68 |
12.69 |
400/3/50 |
580 |
1279 |
|
RD-800A |
80 |
1334 |
2825 |
DN150 |
1465 |
2046 |
1710 |
58 |
81 |
68 |
16.23 |
400/3/50 |
700 |
1543 |
|
RD-900A |
90 |
1500 |
3178 |
DN150 |
1465 |
2046 |
1710 |
58 |
81 |
68 |
16.23 |
400/3/50 |
720 |
1587 |
|
RD-1000A |
100 |
1667 |
3531 |
DN150 |
1465 |
2046 |
1710 |
58 |
81 |
68 |
20.32 |
400/3/50 |
940 |
2072 |
|
RD-1200A |
120 |
2000 |
4238 |
DN150 |
1465 |
2046 |
1710 |
58 |
81 |
68 |
20.32 |
400/3/50 |
950 |
2094 |
|
RD-1500A |
150 |
2500 |
5297 |
DN200 |
1466 |
2588 |
1846 |
58 |
102 |
73 |
27.25 |
400/3/50 |
1150 |
2535 |
|
RD-1800A |
180 |
3000 |
6356 |
DN200 |
1466 |
2588 |
1846 |
58 |
102 |
73 |
32.64 |
400/3/50 |
1350 |
2976 |
|
Water-cooled |
||||||||||||||
|
RD-120W |
13 |
217 |
460 |
Rc 2" |
1004 |
809 |
1030 |
40 |
32 |
41 |
3.75 |
220/1/50 |
130 |
287 |
|
RD-150W |
17 |
284 |
601 |
Rc 2" |
1004 |
809 |
1030 |
40 |
32 |
41 |
3.75 |
220/1/50 |
140 |
309 |
|
RD-200W |
23 |
384 |
813 |
Rc 2" |
1004 |
809 |
1030 |
40 |
32 |
41 |
4.30 |
400/3/50 |
150 |
331 |
|
RD-250W |
27 |
450 |
954 |
Rc 3" |
822 |
1082 |
1612 |
33 |
43 |
64 |
4.85 |
400/3/50 |
250 |
551 |
|
RD-300W |
33 |
550 |
1166 |
Rc 3" |
822 |
1082 |
1612 |
33 |
43 |
64 |
6.30 |
400/3/50 |
260 |
573 |
|
RD-350W |
37 |
617 |
1307 |
Rc 3" |
822 |
1082 |
1612 |
33 |
43 |
64 |
6.30 |
400/3/50 |
270 |
595 |
|
RD-400W |
45 |
750 |
1589 |
DN100 |
1346 |
1059 |
1710 |
53 |
42 |
68 |
8.11 |
400/3/50 |
500 |
1102 |
|
RD-500W |
55 |
917 |
1943 |
DN100 |
1346 |
1059 |
1710 |
53 |
42 |
68 |
8.11 |
400/3/50 |
510 |
1124 |
|
RD-600W |
65 |
1084 |
2296 |
DN100 |
1346 |
1059 |
1710 |
53 |
42 |
68 |
11.86 |
400/3/50 |
550 |
1213 |
|
RD-700W |
73 |
1217 |
2578 |
DN125 |
1346 |
1059 |
1710 |
53 |
42 |
68 |
11.86 |
400/3/50 |
580 |
1279 |
|
RD-800W |
80 |
1334 |
2825 |
DN150 |
1400 |
2046 |
1710 |
56 |
81 |
68 |
14.57 |
400/3/50 |
700 |
1543 |
|
RD-900W |
90 |
1500 |
3178 |
DN150 |
1400 |
2046 |
1710 |
56 |
81 |
68 |
14.57 |
400/3/50 |
720 |
1587 |
|
RD-1000W |
100 |
1667 |
3531 |
DN150 |
1400 |
2046 |
1710 |
56 |
81 |
68 |
18.66 |
400/3/50 |
940 |
2072 |
|
RD-1200W |
120 |
2000 |
4238 |
DN150 |
1400 |
2046 |
1710 |
56 |
81 |
68 |
18.66 |
400/3/50 |
950 |
2094 |
|
RD-1500W |
150 |
2500 |
5297 |
DN200 |
1408 |
2580 |
1846 |
56 |
102 |
73 |
25.60 |
400/3/50 |
1150 |
2535 |
|
RD-1800W |
180 |
3000 |
6356 |
DN200 |
1408 |
2580 |
1846 |
56 |
102 |
73 |
30.98 |
400/3/50 |
1350 |
2976 |
Notes:
Data refers to the following conditions: air FAD 20°C /1 bar(a), air inlet pressure 7 bar(g), ambient temperature 38°C, air inlet temperature 38°C, water inlet temperature 32°C.
Water cooled dryer can be made in two types which are plate-fin condenser and shell-and-tube condenser, which depends on the water quality on site.
Reliable system
|
Features |
Air-cooled |
Water-cooled |
||||||||
|
RD-06A to RD-40A |
RD-60A to RD-100A |
RD-120A to RD-200A |
RD-250A to RD-350A |
RD-400A to RD-700A |
RD-800A to RD-1800A |
RD-120W to RD-200W |
RD-250W to RD-350W |
RD-400W to RD-700W |
RD-800W to RD-1800W |
|
|
Moisture Indicator |
√ |
√ |
||||||||
|
Digital Dew Point |
Optional |
Optional |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
On/Off Switch |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
Terminal for Remote Alarm Signal |
Optional |
Optional |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
Running / Alarm indication |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
Remote ON/OFF Switch |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||
|
Refrigerant High Pressure gauge |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||
|
Refrigerant Low Pressure gauge |
√ |
√ |
√ |
√ |
√ |
√ |
||||
|
Air outlet Pressure gauge |
√ |
√ |
√ |
√ |
||||||
|
High Pressure Switch |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
Low Pressure Switch |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
||
|
Fan Pressure Switch |
√ |
√ |
√ |
√ |
√ |
|||||
|
History of Last 5 Alarms |
Optional |
Optional |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
RS485 |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
|
Hot Gas By-pass Valve |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
Zero air loss Drain |
√ |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
|
Electronic Drain Valve |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
|
SIEMENS PLC and Touch Screen (7") |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
Optional |
||
Notes:
1. If you have any other requirements, please consult us for more details.
|
Air flow correction factors for differing working conditions |
|||||||||||||||
|
Ka) |
working pressure |
barg |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
|
correction factors |
0.67 |
0.77 |
0.86 |
0.93 |
1 |
1.04 |
1.08 |
1.11 |
1.15 |
1.18 |
1.22 |
1.25 |
1.28 |
||
|
Kb) |
air inlet temperature |
°C |
35 |
38 |
40 |
45 |
50 |
55 |
60 |
||||||
|
correction factors |
1.11 |
1 |
0.92 |
0.76 |
0.69 |
0.56 |
0.46 |
||||||||
|
Kc) |
ambient temperature |
°C |
25 |
30 |
35 |
38 |
40 |
45 |
50 |
||||||
|
correction factors |
1.15 |
1.1 |
1.02 |
1 |
0.89 |
0.79 |
0.69 |
||||||||
|
Kd) |
cooling water temperature |
°C |
20 |
25 |
32 |
35 |
40 |
45 |
50 |
||||||
|
correction factors |
1.17 |
1.09 |
1 |
0.92 |
0.84 |
0.79 |
0.69 |
||||||||
For example:
Free air delivery volume flow
Operating pressure
Compressed air inlet temperature Ambient temperature
20m³/min relating to the following operation parameters
|
10 barg |
Correction factor Ka = 1.11 |
|
40 °C |
Correction factor Kb = 0.92 |
| 30 °C | Correction factor Kc = 1.1 |
Minimum volume flow = nominal volume flow / (Ka * Kb * Kc) = 20m³/min / (1.11 * 0.92 * 1.1) = 17.8m³/min Chosen dryer RD-200A

