Desiccant Air Dryer For Food

Desiccant Air Dryer For Food

In the food industry, humidity is a key factor affecting product quality, safety and shelf life. As a professional device to deal with humidity problems, food desiccant air dryers are responsible for providing dry and clean air for food processing, packaging and storage environments. Through unique desiccant adsorption technology, it accurately removes water vapor from the air, effectively curbing problems such as food mildew, bacterial growth, and poor taste caused by humidity, building a solid quality defense line for food companies in all production links, and is a powerful assistant to ensure stable and efficient production in the food industry and maintain food safety.
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Description
Technical Parameters

Product Features

 

  • Efficient drying capacity: The core of food desiccant air dryers lies in the high-performance desiccant they use, such as silica gel, activated alumina or molecular sieves. These desiccants have a large specific surface area and a special microporous structure, and have a strong adsorption affinity for water molecules.
  • Food-grade safety materials: In view of the strict requirements of the food industry for hygiene and safety, the dryer is extremely particular about the selection of materials. The parts in contact with the air inside the equipment, such as desiccant containers, air ducts, air flow distributors, etc., are all made of food-grade standard materials.
  • Stable and reliable operation: Food production is mostly continuous operation, which requires extremely high equipment stability. The desiccant air dryer fully considers this in design and manufacturing, and the key components are carefully selected and optimized.
  • Energy-saving design and low operating costs: At a time when energy costs are increasingly concerned, food desiccant air dryers focus on energy-saving characteristics in design.
  • Flexible installation and convenient maintenance: Food companies have diverse production site layouts, and desiccant air dryers are designed with full consideration of installation flexibility.

Application Scenario

 

Food processing workshop: In the process of food processing, many links are extremely sensitive to air humidity. For example, when making baked goods, during the dough fermentation, baking and cooling process, if the air humidity is too high, the dough is prone to over-fermentation, the bread crust will collapse, and the moisture will soften, affecting the taste and appearance.
Food packaging link: Dry air is essential when packaging food. When food is packed into packaging bags, if the air in the bag is humid, the food is prone to mold and oxidation due to water vapor during storage and transportation.
Food storage warehouse: Humidity control in food storage warehouses is directly related to food quality and loss. High humidity environment can easily cause food such as grains and dry goods to mold and grow insects, causing huge economic losses.
Dairy product manufacturers: Dairy production has strict environmental requirements, and humidity control is the key. In milk powder production, the spray drying link needs to accurately control air humidity to ensure that the milk powder particles are uniform and the dryness is appropriate to prevent the milk powder from agglomerating and absorbing moisture.

 

Technical Specification

 

Model Capacity Installed Demension mm Weight Air Recommended Recommended
m³/min CFM Power (kW) L W H (kg) Connection Pre-Filter Model After-Filter Model
RSXW-20 2 71 0.2 779 549 1788 198 DN25 RSG-AA-0058G/V2 RSG-AR-0058G/V2
RSXW-30 3 106 0.2 839 549 1703 325 DN25 RSG-AA-0058G/V2 RSG-AR-0058G/V2
RSXW-60 6 212 0.2 1060 618 2020 510 DN40 RSG-AA-0145G/V2 RSG-AR-0145G/V2
RSXW-80 8 282 0.2 1060 618 2020 520 DN40 RSG-AA-0145G/V2 RSG-AR-0145G/V2
RSXW-100 10 353 0.2 1200 738 1824 585 DN50 RSG-AA-0220G/V2 RSG-AR-0220G/V2
RSXW-120 12 424 0.2 1200 738 1824 600 DN50 RSG-AA-0220G/V2 RSG-AR-0220G/V2
RSXW-150 15 530 0.2 1200 733 2028 680 DN50 RSG-AA-0330G/V2 RSG-AR-0330G/V2
RSXW-200 20 706 0.2 1500 914 1973 870 DN65 RSG-AA-0330G/V2 RSG-AR-0330G/V2
RSXW-250 25 883 0.2 1530 962 2056 975 DN65 RSG-AA-0430G/V2 RSG-AR-0430G/V2
RSXW-300 30 1059 0.2 1630 1199 2019 1150 DN80 RSG-AA-0620G/V2 RSG-AR-0620G/V2
RSXW-350 35 1236 0.2 1790 1207 2049 1275 DN80 RSG-AA-0620G/V2 RSG-AR-0620G/V2
RSXW-400 40 1412 0.2 1830 1232 2059 1350 DN80 RSG-AA-0620G/V2 RSG-AR-0620G/V2
RSXW-500 50 1766 0.2 2012 1293 2238 1600 DN100 RSG-AA-0830F/V2 RSG-AR-0830F/V2
RSXW-600 60 2119 0.2 2150 1321 2518 2100 DN100 RSG-AA-1000F/V2 RSG-AR-1000F/V2

 

Rated Conditions

Working Range

Avaliable

Working pressure : 0.7MPag / 100psig

Max. working pressure : 1.0MPag / 145psig

Higher pressure above 1.0MPag / 145psig

Inlet temp : 38 ℃ / 100 ℉

Max. inlet temperature : 50 ℃ / 122 ℉

PDP -20℃ / -4 ℉ and -70℃ / -100 ℉

Ambient temp : 38℃ / 100 ℉

Max. ambient temperature : 40℃ / 104 ℉

Higher capacity

PDP:-40 ℃ / -40 ℉

 

Stainess steel vessel or piping

   

GB,ASME,PED,etc. vessels

 

Correction Factors

 

Actual Capacity (m³/min) = Nominal Capacity × KA × KB

 

Working Pressure (KA) Mpag 0.5 0.6 0.7 0.8 0.9 1
psig 73 87 100 116 131 145
CFP 0.87 0.94 1 1.06 1.12 1.17

 

Inlet Temperature (KB) ℃ 35 38 40 42 45 50
℉ 95 100 104 108 113 122
CFT 1.18 1 0.9 0.81 0.69 0.58

 

FAQ

 

Q: How effectively can it reduce the moisture content in the air to meet the strict humidity requirements of food processing and storage?​
A:
It can reduce the moisture content in the air extremely effectively. Using high - performance desiccant materials, it can achieve very low dew points, often reaching levels as low as - 40°C or even lower. This enables it to remove a significant amount of water vapor from the air, ensuring that the humidity within food processing and storage areas remains well within the acceptable range.


Q: How safe is it for use in food - related environments in terms of material safety and potential contamination risks?​
A:
It is designed with utmost safety in mind for food - related environments. The desiccant materials used are food - grade and non - toxic, ensuring that there is no risk of harmful substances leaching into the food or the production environment. All components in contact with the air are made from materials that comply with strict food safety standards, such as stainless steel or food - approved plastics. Regular safety inspections and certifications further guarantee its suitability for use in food processing and storage facilities.​


Q: What is the maintenance cost and frequency for it, and how does it impact our food production budget?​
A:
The maintenance cost and frequency for it are relatively manageable. Regular maintenance mainly involves replacing the desiccant material periodically, which typically needs to be done every 6 months depending on usage and air conditions. Other tasks include checking and cleaning the air filters, as well as inspecting the electrical and mechanical components. The cost of replacement desiccants and filters, along with labor for maintenance, contributes to the overall expense. While there are ongoing maintenance costs, compared to the losses caused by food spoilage due to excessive moisture, it represents a worthwhile investment. By maintaining the dryer properly, you can avoid costly product recalls and ensure the smooth operation of your food production processes, ultimately having a positive impact on your production budget.​


Q: How well can it adapt to different sizes and layouts of food processing plants and storage facilities?​
A:
It can adapt well to different sizes and layouts of food processing plants and storage facilities. Available in a variety of models with different capacities, you can choose the one that best suits the volume of air that needs to be dried in your specific space. Some models are designed to be compact and can be easily positioned in limited - space areas, while others can be expanded or connected in series to meet the requirements of larger facilities. This adaptability ensures that it can be effectively utilized regardless of the unique characteristics of your food - related operations.​


Q: How energy - efficient is it, and what impact does it have on our long - term energy consumption in food production?​
A:
It is designed to be energy - efficient, which has a positive impact on long - term energy consumption in food production. Advanced control systems optimize its operation, adjusting the drying process based on the actual humidity levels and air demand. For example, during periods of lower humidity or reduced air flow, it can operate at a lower power level or enter a standby mode to save energy. Over time, these energy - efficient design elements can lead to significant savings in electricity bills, making it an environmentally friendly and cost - effective choice for maintaining the dry air conditions necessary in food production and storage.

 

 

 

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